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CO2 Gas Shielded Welding Wire Machine Rough Production Line 600KW Power 15 / 25Kg
CO2 Gas Shielded
Description
Welding wire production equipment for the production of CO2 gas shielded welding wire
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Raw material composition:
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C | Mn | Si | S | P | Cu | Other |
0.06/0.15 | 1.40/1.85 | 0.80/1.15 | 0.035 | 0.025 | 0.50 | 0.50 |
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Material: ER50-6 steel wire material, Diameter:Ф5.5mm
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The production process:
№1 Pretreatment, rough production line
Steel wire pretreatment(including:Pay-off stand + Disorderly parking+New type(water clean)+ Electrolytic pickling + boron coating + High frequency drying + LZ6/560 straight-line wire drawing machine + SG800 I-spool take-up machine or none stop take-up machine
№2 Fine drawing production line
FX800 I-spool(or rotary ) wire pay-off machine + LZ8/400(or LZ7/400)Straight line wire drawing machine + Tension stand + Wash tank + SG630I-spool wire take-up machine
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№3 Chemical copper plating production line
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№4 Layer and packing production line
SG630 spool pay-off machine (active type) + middle + layer winding machine
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№5 S4525 heat shrinkable packaging machine for packaging, warehousing
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production equipment parameter
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1. Wire material surface pre-treatment
1.1 high shelf pay-off: Put a wire rod, without motor
1.2 Scribble and automatic stop switch: wire out
of the pay-off machine through the steel ring with
a diameter of 200 mm, if a few circle wire
entwined, steel ring that was taken to the other
side, t the bottom of the stroke switch will send
signals, and the entire line emergency stop.
1.3 Repeated bending mechanical shell and
wire ball strong scrubbing device: the wire rod
at least six direction perpendicular(National
initiative)Bending heat treatment to strip iron
oxide on the surface of the wire.
Eight peeling wheel, material: ZG45 steel, hardness of HRC50, Wheel
inner diameter Ф 115 --- Ф 120mm.
Wheel service life of 6000 hours. After
peeling ,the wire through period of tapered hole, use wire clean ball strongly wipe the
surface of wire rod, and does not damage
the wire surface, reduce the waste into the electrolytic pickling tank, ensure the
effect of pickling, facilitate drawing; By pressure cold water irrigation and block and
impurities, rust on the surface of the wire rod export high-pressure gas blowing
device, reduce by wire out of the water.
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2.4 Electrolytic pickling device
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using electrolytic pickling process to remove the residual oxide sheet, rust ,etc., and then wash, dry to make sure the wire material surface clean before boron coating process. PP tank body(thick 16mm), 10.5m in length, upper and lower bath structure, put positive and negative electrode plate(thick 10mm)which is separate and rectifier cabinet 0~1000A,0~12V on the upper bath; with acid circulation pump and two acid mist ventilation mouth to facilitate exclusion of acid mist.( Every ten with one set of acid mist device
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2.5 Boron coating device Working without steam leak, liner with 3 mm 304 stainless steel plate production, outer layer 40 mm cotton, save energy. Steam or electric heating distribution, convenient use, thermocouple automatic temperature control, export blowing nozzle, adjust the volume of borax, liquid fluctuation of circulating pump, stainless steel materials for corrosion resistance
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2.6 Super audio drying device
equipped with 30 kw power, use10 kw power, save electricity by more than 40%, with 20 cm long tubular heating induction heating coil, workers operating just need to put wire through the 20 cm hollow tube, simple operation, low maintenance cost, coating boron steel wire after don& acute;t need any bending, low temperature directly into the wire drawing machine, high efficiency, super audio device is equipped with automatic temperature control device, artificial can trace adjust temperature and drying at the same time and the wire drawing machine electric control rules of PLC program controller, and wire drawing machine synchronous operation, high degree of automation, the highest temperature can reach 150 ℃, wire drying effect is good, small occupation area
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2.7 Pretreatment operationSupplier supplies a vortex air pump for blowing air
① Water pressure:≥0.2MP；water consumption10m3/h
② Air comoression:≥0.6MP；Gas consumption 20m3/h
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Jiangyin Yifa Metal Science & Technology Co., Ltd
Straight Line Wire Drawing Machine,High Speed Wire Drawing Machine,Welding Wire machine
Address: No.151 Shengang Road,Lingang street,Jiangyin city,Jiangsu,China,
Wuxi, Jiangsu
China, 214000
Tel: 86-510-86688060
Fax: 86-510-86688060
